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Dramatically increases mold release speed, efficiency, and wear resistance on metal parts ...despite high pressures or high temperatures. Provides superior properties when compared to other common industry high-temperature spray coatings.
Withstands continuous operating temperatures over 950°F (510°C), intermittent air temperatures over 1600°F (871°C), and vacuum temperatures to 2400°F (1316°C).
Ideal for all metals, including steel, copper, brass, and aluminum
Superior mold release, even under high load bearing pressures (up to 100,000 psi)
Friction properties-as low as 0.13 dynamic and 0.14 static
Corrosion resistance-some types will survive 1000 hours in an ASTM B-117 salt spray
Can be used as an additional enhancement for TUFRAM®, NEDOX® or PLASMADIZE® coatings
Thickness-surface build-up from <0.0001" to 0.002"
May be made either thermally or electrically non-conductive or conductive, as desired
Remarkably consistent thermal conductivity
Recommended for use on injection molds, seal dies, roll dies, gears and bearings, and bag formers
Magnaplate HTR increases the release efficiency of steel, copper, brass, aluminum, and other metals used in the fabrication of molds and dies for a wide range of industries.
A superior alternative to other common industry high-temperature spray coatings.
MAGNAPLATE HTR
Provides superior mold release under high load bearing pressures (up to 100,000 psi) and withstands continuous operationg temeratures over 950F (510C), intermittent air temperatures over 1600.
Magnaplate HTR
Wear
Corrosion
Lubricity
Anti-Stick
Temperature
FDA/USDA
NO
1 1.5 2 2.5 3 3.5 4 4.5 5
Worn or damaged molds are often the cause of poor release. HTR's superior resistance to wear makes it ideal for use in plastic and other molding industry applications where mold design or definition is subject to abrasive damage by the material being molded. Because HTR maintains a uniform, consistent level of thermal conductivity, it also solves release problems that stem from variations in mold surface temperatures. The use of HTR is also recommended where sprays, release additives or other forms of "paint-on" or sprayed-on dry lubricant coatings do not perform properly.
In addition to its use as a release agent on molds, HTR is suggested for use on a wide range of high temperature equipment components, including:
Seal dies at 800°F (427° C)
Roll dies at 650°F (343°C)
Chrome replacements at 800°F (427°C)
Spindle heads and slides at 600°F (316°C)
Blow molds at 550°F (288°C)
Typical Applications:
extruding of plastics
molding or forming of metal parts
manufacturing of packaging wraps, films, and other heat-sensitive materials.